Halo illuminated building sign
Our Contribution
The Process
Planning Stage
The project began with Xtreme Signs presenting a rough mockup of The Muff Distillery sign. Working closely with them, we provided guidance on the best construction methods to achieve the desired look, especially given the need for varied letter sizes. This led us to devise unique approaches for each part of the sign, carefully planning the framing, lighting, and installation details. Once the plans were finalized and everyone was aligned, we moved forward with production.
Production Stage
We began production by CNC laser cutting the back panels and large letters from aluminum. Due to the small size of some letters, fitting LEDs inside wasn’t feasible. To solve this, we cut out the shapes of the small letters from the back panel, allowing the panel itself to function as a lightbox. A polycarbonate sheet was installed behind the panel to hold these small letters while allowing light to shine through. Xtreme Signs assisted by cutting the small letters from PVC Foamex and cutting polycarbonate backings for the larger letters.
Next, we carefully bent the aluminum sides of the large letters, a challenging step due to the varying sizes and unique shapes. Once shaped, we welded the sides to the letter faces, creating a sturdy 3D effect. The letters were then painted in the brand’s signature gold, with the interiors finished in white to enhance light reflection. For the back panel, we used a high-quality, long-term matte black vinyl wrap, ensuring a consistent and smooth finish that highlights the letters perfectly.
Final Assembly
The next step was to build a sturdy aluminum frame for the back of the panels, providing support and creating space for the electrical components and LEDs of the smaller letters. Once the frame was securely in place, we proceeded with the assembly. The backings for the larger letters were attached to the panels with spacers, creating the desired backlit halo effect, and the LEDs were carefully positioned. After everything was aligned and ready, we pre-drilled the necessary holes to secure the letters. The final step was to connect the electrical components at the back of the sign. Following a thorough testing process, the sign lit up perfectly, just as planned. The team at Xtreme Signs was thrilled with the final result, and we were grateful to be part of such a fantastic project.
Grand Opening
We successfully completed the project just in time for The Muff Distillery’s grand opening. The sign looked fantastic, and it quickly became a highlight of the celebration, with guests and attendees taking pictures in front of it throughout the day. As a key Irish liquor brand with notable investors present at the event, the sign not only made a stunning visual impact but also became a prominent feature in all media coverage—appearing in news photos, social media posts, and videos. It was truly rewarding to see our work showcased so prominently in such an important event.
